Understanding Brown Paper Roll GSM for Pattern Making: Why 80, 100, 140, 180, 220, or 400 GSM Matters
- SATVA BY JR
- 2 days ago
- 2 min read
When it comes to pattern making in garment manufacturing, the choice of paper is more than just a matter of convenience—it directly affects accuracy, durability, and workflow efficiency. One of the most important factors is the GSM (grams per square meter) of brown paper rolls.
But why do garment manufacturers use different GSMs such as 80, 100, 140, 180, 220, and even 400 GSM? Let’s break it down.
What is GSM in Paper?
GSM measures the weight and thickness of paper. The higher the GSM, the thicker and sturdier the paper. For example:
Low GSM (80–100): Lightweight and flexible.
Medium GSM (140–180): Balanced strength with easy handling.
High GSM (220–400): Heavy-duty, rigid, and long-lasting.
Why GSM Matters in Pattern Making
"Brown Paper Roll GSM for Pattern Making" : Patterns are not just reference outlines—they are working tools repeatedly used in cutting rooms. A wrong paper choice can mean:
Torn patterns
Distorted shapes over time
Inaccurate cutting results
By choosing the right GSM, you optimize durability, usability, and cost.
GSM Options in Brown Paper Rolls for Pattern Making
1. 80 GSM – For Temporary or Test Patterns
Lightweight and affordable.
Suitable for trial patterns, drafts, or quick sample runs.
Easy to fold, but not very durable for repeated use.
👉 Best for sampling units or initial design stages.
2. 100 GSM – Entry-Level Production Use
Slightly stronger than 80 GSM.
Flexible and smooth for drawing.
Can handle limited reuse.
👉 Ideal for small-scale manufacturers who want economy with functionality.
3. 140 GSM – Balanced Utility
Stronger and more durable.
Doesn’t tear easily during handling.
Good for frequently used master patterns.
👉 Commonly used in medium production units where durability matters but costs need control.
4. 180 GSM – Reliable Workhorse
Offers excellent strength with flexibility.
Can be reused multiple times without losing shape.
Holds creases well, making it easy to trace repeatedly.
👉 A go-to choice for export garment manufacturers handling regular production.
5. 220 GSM – Heavy-Duty Pattern Paper
Durable enough for long-term use.
Resists wear, folding, and rough handling.
Maintains shape accurately even with repeated tracing.
👉 Best suited for core pattern libraries or production houses needing consistent accuracy.
6. 400 GSM – Premium & Rigid Master Patterns
Extremely sturdy and rigid, almost like cardboard.
Perfect for block patterns, templates, and industrial-scale use.
Doesn’t fold easily, but offers unmatched longevity.
👉 Ideal for design institutes, export houses, and large factories where precision is critical.
Choosing the Right GSM: Quick Guide
GSM | Best For | Durability | Cost |
80 | Sampling, test patterns | Low | Very Low |
100 | Small runs, drafts | Low-Medium | Low |
140 | Frequent master use | Medium | Moderate |
180 | Daily production | High | Moderate |
220 | Long-term master patterns | Very High | Higher |
400 | Block patterns/templates | Extreme | Premium |
Final Thoughts
In pattern making, paper is as important as precision tools. Choosing the right GSM brown paper roll means your patterns will last longer, stay accurate, and support smoother production.
At SATVA by JR, we supply high-quality brown pattern paper rolls in all major GSM options—from 80 to 400 GSM—so garment manufacturers can match the paper strength with their workflow needs.
Because in the end, the right paper doesn’t just hold patterns—it holds the foundation of your garments.
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