Perforated Underlay Paper: The Essential Foundation for Precision Cutting in Garment Manufacturing

In modern apparel production, accuracy, consistency, and efficiency define the quality of every cutting room. One product that plays a crucial yet often overlooked role in this workflow is perforated underlay paper. Known for its ability to enhance air flow, fabric stability, and vacuum efficiency, this specialty kraft paper is indispensable in automated cutting environments.

Among the leading solutions in this category is SATVA by JR — 100 GSM Brown Perforated Underlay Paper, engineered for high-performance fabric cutting across garment, footwear, leather goods, and automotive upholstery sectors.

This blog explores what perforated underlay paper is, how it works, where it is used, and why SATVA by JR has become a preferred choice for cutting rooms worldwide.

What Is Perforated Underlayer Paper?

Perforated underlayer paper (or punch-hole underlay paper) is a kraft-based roll of paper uniformly punched with micro or standard-sized holes. These perforations allow smooth and even vacuumization during automated cutting, ensuring that fabric layers remain perfectly in place.

Whether used beneath woven fabrics, knits, leather, or technical textiles, this paper helps maintain stability, prevents slippage, and enhances the precision of cutting blades in auto cutter machines.

Common industry terms include:

• Perforated underlay paper roll

• Microperforated underlay roll

• Brown perforated kraft paper roll

• Auto cutter underlay paper

• Vacuum suction paper roll

• Fabric cutting room paper roll

SATVA by JR – 100 GSM Brown Perforated Underlayer Paper Roll

SATVA by JR introduces a high-strength 100 GSM brown perforated kraft fabric underlay paper designed specifically for industrial cutting operations. This product stands out due to its durability, consistent perforation pattern, and compatibility with leading garment auto cutter brands.

Product Highlights

• 100 GSM premium kraft paper for improved strength

• Clean and consistent perforations for uniform vacuumization

• Optimal airflow for smooth automated cutting

• Ideal for mass garment production and multi-layer cutting setups

• Eco-friendly kraft paper options in recycled and virgin grades

This makes it suitable for cutting rooms demanding precision and uninterrupted workflow.

Why Perforated Underlay Paper Is Essential in Auto Cutting

Automated cutting machines like Gerber, Lectra, Bullmer, Tukatech, and other CNC fabric cutting systems rely heavily on vacuum technology. The vacuum holds the fabric layers firmly in place while the blade moves at high speed.

Here’s where perforated paper for automated cutting machines becomes crucial.

1. Ensures Uniform Vacuumization

With perforations (commonly 5mm hole diameter and 1–2 inch hole spacing), airflow distributes evenly, enabling smooth suction across all fabric layers.

2. Enhances Cutting Accuracy

By preventing fabric shifting or slippage, the underlay paper allows cutters to maintain clean lines, consistent shapes, and perfect pattern accuracy.

3. Improves Efficiency in Multi-Layer Cutting

Factories often cut 20–100 layers of fabric in one go.The perforated underlay paper roll acts as a stabilizing base that supports heavy layering.

4. Reduces Machine Load

Optimized air passage reduces the effort required by vacuum motors, improving machine longevity and lowering operational costs.

5. Supports Clean and Fast Workflows

Its smooth kraft surface ensures the blade moves freely without drag, improving cutting speed.

Applications of Perforated Underlayer Paper

This versatile product extends far beyond garment factories.

Widely used in:

✔ Garment Manufacturing Units

For woven, knit, denim, and stretch fabrics

✔ Footwear Industry

For leather and synthetic upper materials

✔ Leather Goods Manufacturing

For handbags, accessories, and luxury goods

✔ Car Seat Cover & Upholstery Cutting

Enables precision in PVC, leather, and laminated fabrics

✔ Fashion Design Institutes

Ideal for teaching cutting, pattern development, and layering

✔ Plant Packaging

Breathable perforated kraft paper prevents moisture retention

✔ Design Studios

Perfect for small to medium-scale cutting setups

Whether you're using it as perforated paper for garment manufacturing or perforated paper for fashion design, its reliability remains unmatched.

Available Sizes & Specifications

SATVA by JR offers one of the broadest size ranges in the industry.

📏 Available Roll Widths:

• 48 inch

• 62 inch

• 64 inch

• 72 inch

• 78 inch

• 80 inch

All rolls come with a 3-inch core, weighing 20 kg per roll, suitable for high-volume cutting operations.

📦 Paper Options

• Brown perforated kraft paper roll

• Recycled kraft paper roll

• Virgin kraft paper roll

🔍 Customizable Options

• Custom perforation pattern rolls

• CNC machine underlay paper

• Bulk perforated paper roll for industrial buyers

Key Benefits of SATVA by JR Perforated Underlay Paper

1. Precision Engineering for Automated Cutting

The evenly spaced holes and clean punching help maintain fabric alignment for superior cutting accuracy.

2. Strength Meets Flexibility

At 100 GSM, the paper strikes the perfect balance between durability and ease of handling.

3. Universal Compatibility

Works seamlessly with:

• Gerber

• Lectra

• Bullmer

• Kroger

• Tukatech

• All CNC and auto cutter machines

4. Eco-Friendly & Sustainable

Made from recyclable kraft materials, ideal for factories reducing their carbon footprint.

5. Cost-Effective for Large Operations

Its long roll length, sturdy build, and reduced machine load lower cutting room expenses.

Why SATVA by JR Is the Preferred Choice in Cutting

Rooms

With years of industry experience, SATVA by JR has streamlined production to deliver reliable, high-performance perforated underlayer paper trusted by:

• Large garment export houses

• Footwear manufacturing units

• Leather accessory factories

• Automobile seat manufacturers

• Apparel design institutes

Its consistent quality and flexible options make it a must-have for cutting rooms aiming at maximum precision, minimum errors, and optimized workflow.

Conclusion

In the world of automated cutting, every detail matters. The foundation beneath your fabric—the perforated underlay paper—plays a decisive role in ensuring perfect cuts, accurate patterns, and efficient machine operation.

SATVA by JR’s 100 GSM Brown Perforated Underlay Paper Roll delivers all this and more, serving as a robust, eco-friendly, and high-performance solution for garment, footwear, leather, and automotive industries.

If your cutting room aims for precision, speed, and efficiency, then choosing the right underlayer paper is non-negotiable—and SATVA by JR stands as the perfect partner for excellence.